Horizontal Boring and Milling Machine

Model HORIMASTER 5

Horimaster 5型落地镗铣床

Content: 1 Technical data 技术数据

目录

2 Technical description 技术描述

3 Documentation 技术文件

4 Acceptance of the machine 设备验收

5 Training 培训

6 Installation and Commissioning 安装调试

1.	Technical data 技术参数

1.1. Basic machine (see layout )

主机 （ 见总图 ）

Travels 行程

X-axis column travel X 轴 立柱行程	14000	Mm
Y-axis headstock travel Y 轴 主轴箱行程	5000	mm
Z-axis ram travel Z 轴 滑枕行程	2000	mm
C-axis head rotation (stepless) C 轴 铣头回转（无级）	+ 190	degree

Work piece clamping area

工件卡紧台面

clamping plate 卡紧工作台	6000 x 16000	mm
number / width of T-slots T型槽的数量 / 宽度	36 H12
distance of slots T型槽间距	550	mm

Work piece weight

工件重量

max. load table load 工作台最大承重	100000	kg
load of clamping plates 卡紧台面承重能力	15000	kg/m²

Ram / Main drive

滑枕 / 主驱动

diameter of ram 滑枕直径	560	mm
drive power S1 (100 % ED) 驱动功率 S1	90	kW
speed of drive spindle 驱动轴速度范围 Performance limitation acc. to stroke as per chart 根据行程和扭矩图的功能限定	0 – 2500 S 900 300 E	r.p.m.
number of gear steps 变速齿轮级数	3
speed of drive spindle gear step 1 驱动轴速度 一档	0 – 83 – 340	r.p.m.
gear step 2 二档	0 – 350 – 1450	r.p.m.
gear step 3 三档	0 – 1500 – 2500	r.p.m.
max. torque of drive spindle 1 驱动轴扭矩 一档	9000	Nm
2 二档	2100	Nm
3 三档	500	Nm

Feed drives

进给轴驱动

feed forces X-Y-Z- axes X、Y、Z 轴进给力	60000	N
feed torque B-axis B 轴进给扭矩	112000	Nm
feed/rapid motion Y-axis Y 轴进给 / 快速移动速度	0 - 10000	mm/min
feed/rapid motion X-Z-axes X、Z 轴进给 / 快速移动速度	0 - 16000	mm/min
feed torque C-axis C 轴进给扭矩	9000	Nm
clamping torque C-axis at any position C 轴在任意位置的卡紧扭矩	36000	Nm
feed/rapid motion C-axis C 轴进给 / 快速移动转速	0 – 5	rpm

Path measuring systems

测量系统

X-Y-Z-axes X、Y、Z 轴	direct, linear 直接线性测量
C-axis C 轴		direct, rotatory 直接回转测量

Electrical equipment

电气设备

electrical equipment for voltage 电气设备电压		AC 380	V +10%
Frequency 频率	50		Hz + 2%
main spindle / feed drives 主轴 / 进给驱动	Kessler/Siemens		AC
total connecting load appr. 总装机容量 （ 大约 ）		400	kVA
ambient temperature 环境温度			degrees C
compressed air 压缩空气压力		6	bar

CNC-system Siemens SINUMERIK 840 D

西门子 840D 数控系统

Following axes are controlled numerically:

以下各轴为数字控制：

X-axis column travel

X轴， 立柱运行

Y-axis headstock travel

Y 轴，主轴箱运行

Z-axis ram travel

Z 轴，滑枕运行

C-axis heads around Z-axis

C 轴，铣头绕 Z 轴回转

spindle: 主轴

spindle measuring system

主轴测量系统

positioning main spindle

主轴定位

1.2. Extensions of basic machine

主机扩展内容

1.2.1. Straight drilling and milling head GB 1D ( S 110 467 E )

直钻铣头 GB1D ( S 110 467 E )

· drive power 驱动功率	90	kW
· max. torque (S1) 最大扭矩 （S1）	9000	Nm
· max. speed 最大转速	2500	rpm
· ratio 传动比	1 : 1
· tool adaptation (DIN 69871) 刀具锥度 （ DIN 69871 ） diameter of flange 法兰直径	60 221	mm
· automatic tool clamping 自动刀具卡紧
· internal and external coolant supply 内、外冷却液供应

1.2.2. Universal drilling and milling head UB 1 ( S 120 467 E )

万能钻铣头 UB1 ( S 120 467 E )

· drive power 驱动功率	60	kW
· max. torque (S1) 最大扭矩 （ S1）	6000	Nm
· max. speed 最大转速	2500	rpm
· ratio 传动比	1 : 1
· tool adaptation (DIN 69871) 刀具锥度 （ DIN 69871 ） diameter of flange 法兰直径	60 221	mm
· automatic tool clamping 刀具自动卡紧
· internal and external coolant supply 内、外冷却液供应

1.2.3. Angle drilling and milling head WB 1 ( S 110 667 E )

角钻铣头 WB1 ( S 110 667 E )

· drive power 驱动功率	90	kW
· max. torque (S1) 最大扭矩 （ S1 ）	9000	Nm
· max. speed 最大转速	2500	rpm
· ratio 传动比	1 : 1
· tool adaptation (DIN 69871) 刀具锥度 （ DIN 69871 ） diameter of flange 法兰直径	60 221	mm
· automatic tool clamping 刀具自动卡紧
· internal and external coolant supply 内、外冷却液供应

1.2.4. Extended straight drilling and milling head GB 1 X ( S 111 217 E )

加长直钻铣头 GB1X （ S 111 217 E ）

This head is picked up automatically from the head box at the floor plate end.

Automatic tool clamping into this head as well as internal and external coolant supply are provided.

此铣头可以从工作台端部的附件头库中自动抓取。刀具可自动卡紧到此铣头上并自动连接上内外冷却液管路。

power rating (S1) 30 kW

额定功率 （ S1 ）

max. torque 3000 Nm

最大扭矩

max. speed 2500 r.p.m.

最大转速

tool mounting ( DIN 69871 50

刀具安装锥度 （ ISO ）

ratio 1 : 1

传动比

automatic tool clamping

刀具自动卡紧

internal and external coolant supply

内、外冷却液供应

1.2.5. Boring and Facing head ( S 109 307 E )

( d’Andrea UT 3-325 S )

端面镗铣头 （ S 109 307 E ）

max. boring dia 560 mm

最大镗孔直径

max. facing dia 650 mm

最大端面镗铣直径

1.2.6. Reduction sleeve SK 60/SK50 ( S 115 310 E )

变径套 SK60 / SK 50 （ S 115 310 E ）

power rating (S1) 30 kW

额定功率

max. torque 3000 Nm

最大扭矩

max. speed 2500 r.p.m.

最大转速

1.2.7. Coolant device

冷却装置

· tank volume 储液箱容量	4000	l
· internal coolant supply – pump capacity 内冷系统冷却液供应 – 供液泵能力	15 24	l/min bar
· external coolant supply – pump capacity 外冷系统冷却液供应 – 供液泵能力	40 4	l/min bar
· paper band filter filtration grade 纸带过滤器过滤等级 filter power 过滤能力	0.030 150	mm l/min

1.2.8. Chip conveyor (hinge belt design)

排屑器 （ 链板式设计 ）

· transportation length 输送长度	16000	mm
· transportation width 输送宽度	400	mm
· chip capacity max. 切屑最大输送能力	1.9	M³ / h
· drop height above floor level 卸料口距地面高度	1600	mm

1.2.9. Attachment changer – pick-up-mode

附件头更换系统 – 抓取状态

· number of head places 附件头库位数量

5

pcs.

1.2.10. Workpiece measurement

工件测量

For the registration of the workpiece measures resp. of the zero point shifting, the switching, multi-directional measuring probe with telemetric signal transfer of Messrs. RENISHAW MP16 is used.

为了使工件测量系统相对于零点漂移得到对正，采用了带有开关系统和遥感信号转换的雷尼绍 MP16多向测量探头。

Visual contact between transmitting and receiving module is not necessary.

发射模块和接收模块之间不必是可视范围。

The frequency band permitting the data transmission under your conditions has to be agreed upon at a later date. The measuring probe is to be integrated into the tool management of the control under a free T-number in the magazine. A D-correction number is allocated to this probe as for every other tool.

用户条件所允许的数据传输频带，需要在随后的时间给予确认。测头被集成到刀具管理系统中并带自由刀具序列号。同其他的每个刀具一样，此测头也可得到一个D-修正号。

The measuring results ascertained can be registered via printer which is not included in the delivery.

确定的检测结果也可以通过打印机记录（打印机不属于供货范围）。

The following measuring cycles are available for the user for tool measuring:

对于刀具测量，用户可采用如下测量循环：

1. Bore measuring (parallel to the axis)

镗头测量（ 与轴线平行 ）

2. Shaft measuring (parallel to the axis)

转轴测量（ 与轴线平行 ）

3. Slot measuring (parallel to the axis)

键槽测量（ 与轴线平行 ）

4. Web measuring (parallel to the axis)

凸台测量（ 与轴线平行 ）

5. Zero shift determination in bore (parallel to the axis)

镗头测量时的零变换确定（ 与轴线平行 ）

6. Zero shift determination at shaft (parallel to the axis)

轴测量时的零点变换确定（ 与轴线平行 ）

7. Zero shift determination at slot (parallel to the axis)

键槽测量时的零点变换确定（ 与轴线平行 ）

8. Zero shift determination as web (parallel to the axis)

凸台测量时的零点变换确定（ 与轴线平行 ）

9. Zero shift determination at 2 faces

两个面测量时的零点变换确定

10. Multiple point measuring (parallel to the axis)

多点测量（ 与轴线平行 ）

1.2.11. Portable hand panel

手持式操作面板

· axes selection for X, Y, Z, W, B

X、Y、Z、W、B 各轴的选择

· hand wheel factor x1, x10, x100

变倍率手轮 x1，x10，x100

· key+/- for continuous movement

连动 +/- 键

· quit key

解除键

· electronic hand wheel

电子手轮

Following machine operations can be effected:

通过此手持操作面板可对机床进行如下操作：

· setting mode

机床模式设置

Axes movement continuously or incremental via hand wheel

通过手轮进行轴的连续移动或点动

· automatic mode

自动模式

Generation of zero point shift via hand wheel at active DRF-function.

通过手轮DFR-功能进行轴的零点设置

1.2.12 Teleservice 通讯服务

By means of teleservice the machine CNC can communicate by using of different hard- and software- components via a modem or ISDN-card with a second PC (laptop) at the machine manufacturer‘s works.

采用通讯服务的方式，设备上的数控系统就可以利用不同的硬件/软件并通过调制解调器或另一台笔记本电脑的ISDN 模块，同制造厂家工厂联络。

That means that on both the CNC-monitors the same picture appears. Therefore the service-stuff of SCHIESS AG can handle the control.

这意味着双方的 CNC 监视器上将显示同样的图片。因此，希斯工厂的技术服务人员就可以直接对（用户现场的）机器进行控制。

The diagnosis includes the following-functions:

故障诊断包括如下功能：

· Remote-Control 遥控

· File-Transfer 文件传输

· Chat 聊天

Conditions at customer’s site: 用户现场的条件

1. separate phone line (Modem / ISDN)

单独的电话线（调制解调器 / ISDN）

2. mobile phone for service staff

供技术服务人员使用的手机

2.	Technical description 技术描述

2.1. Basic configuration

基本构造

The offered machine is a floor plate configuration on which the column travels along to the clamping plates in X-direction.

本方案所报设备为落地式结构，立柱沿工作台方向作X轴运动。

The headstock slide can be moved vertically along the column in Y-direction.

主轴箱滑板可沿立柱作垂直方向的Y轴运动。

The ram can be moved rectangular to the floor plates in Z -direction.

滑枕可垂直于工作台作Z轴方向运动。

The boring and milling heads as described can be changed by pick-up and can be swivelled around the ram as C-axis.

上述镗铣头可以被抓取更换，并可以绕滑枕旋转，即C 轴。

The ram is designed in a round type design, housing the master spindle drive with a three stage gear box as well as a standard integrated rotary C-axis arrangement.

滑枕结构为圆形设计，它包围着三级齿轮箱的主轴驱动系统和标准的集成型C 轴旋转机构。

2.2. Machine bed

床身

The machine bed is executed in a low height and torsion-stiff welding design. The guideways for the column are located directly above the large dimensioned vertical bars, so that all forces are transmitted directly into the foundation in a straight and short distance.

床身为低高度抗扭矩的焊接结构。立柱的导轨直接安置在大截面的垂直梁上，因此，所有的受力均直接传递到距离很近的地基上。

The fixator spacing is selected, so that the taper of the load force vectors overlaps, thus providing an optimal load distribution with extremely low deflection.

地基紧固件的间距是合理选定的，因此，载荷的（方向）斜度向量交叉，从而使载荷分布最佳，偏斜量极低。

Racks and measuring system for the X-axis are bolted to the bed and complete protected by telescopic steel covers.

X轴的齿条和测量系统均螺紧到床身上并完全由钢制折叠盖板保护。

2.3. Column slide

立柱滑座

Hydrostatic guiding shoes are bolted underneath side of the largely dimensioned column slide in cast iron design. The machine column is exactly adapted on the top side over the guiding shoes, so that there are no bending forces on the slide. The slide is additionally used as a low profile oil reservoir for the X-axis hydrostatics.

静压导轨的滑块被螺紧到大尺寸铸铁结构的立柱下表面。机床立柱很合适地安置在导轨滑块之上，因此，滑动过程中没有任何扭曲受力。滑块还同时用来作为X轴静压系统的低位截面的储油腔。

2.4. Machine column 机器立柱

The machine column in bending and torsion-resistant cast iron design is bolted and doweled to the column saddle.

设备的铸铁材质立柱为抗弯抗扭结构设计，并用螺栓/销钉紧固在立柱滑座上。

Racks and measuring system for X-saddle movement are mounted in the bed and they are protected by telescopic steel covers.

用于X轴方向（沿立柱上下方向）移动的齿条和测量系统，被安置在床身上，并由钢质折叠盖板保护。

2.5. Headstock slide

主轴箱滑座

The headstock slide, made from cast iron, is vertically guided along column by hydrostatic guiding shoes.

铸铁材质的主轴箱滑座，由静压导向块沿立柱垂直方向导向。

The headstock is vertically moved (Y-axis) via two ball screw and double nut.

主轴箱通过两个滚珠丝杠和双螺母作垂直方向运动（即Y轴）。

The feed gear for ram sliding is integrated within the headstock housing.

滑枕伸出的进给齿轮被集成到主轴箱体内部。

The ram is guided hydrostatically within the headstock, too.

滑枕也是通过主轴箱内部进行静压导向。

2.6. Ram 滑枕

The round ram is manufactured from forged steel and ionised hardened and ground at the outside.

圆形滑枕由锻钢制造，外表面经离子硬化和精磨。

The hydrostatically guide C-axis sleeve is located at the front of the ram. The different attachments can be adapted and clamped to it. The C-axis can be used in positioning - as well as in continuous mode. The drives for the C-axis and main spindle are located in the ram.

C轴的静压导向套设置于滑枕的前部。不同的附件镗铣头都能适用并卡紧到此导向套上。C轴可以用来定位、也可用于插补模式。C轴和主轴的驱动系统均安置于滑枕上。

Compact reduction gears for C-axis and spindle drives are mounted between the drive motors and C-axis sleeve.

C轴和主轴紧凑的减速齿轮箱均安置在驱动电机和C轴导向套之间。

The torque applying to the ram is taken by two linear guides located opposite to each other (180°) at the gear half of ram outside diameter.

滑枕的扭力由两个线性导轨提供，这两个线性导轨在滑枕外径带齿轮的半段上互呈180度相对安置。

Also at max. Z-traverse, both guides stay within the ram housing, so the front sealing of the round ram is not interrupted.

同时在Z轴最大行程时，两个导轨均处于滑枕箱内，因此，圆滑枕的前端的密封不会被阻断。

2.7. Spindle drive 主轴驱动

The attachments are coupled automatically to the drive spindle inside of the ram. The spindle is driven by Kessler spindle motor. The motor is externally cooled. The spindle is driven via drive shaft and planetary gearbox in 3-stage design.

附件镗铣头自动地与滑枕内的主轴啮合。主轴则由Kessler主轴电机驱动。电机有外冷却。主轴通过驱动轴和3级行星齿轮箱来驱动。

The C-axis drive is arranged in equal manner by a centrally located externally cooled motor. It positions through a shaft and a reduction gear. It can be also used as continuously controlled axis.

C轴也同样由中心布置的外冷却式电机来驱动。它通过驱动轴和减速齿轮定位。它同样可以被用作连续插补的数控轴。

The cooled drive motors for C-axis and spindle are service friendly assembled as a compact parcel into the rear bore of the ram.

C轴和主轴的冷却驱动电机被紧凑地安装于滑枕内腔末端，且拆装方便。

The gear box and the C-axis are mounted and bolted from the front into the ram.

齿轮箱和C轴安装并螺紧到滑枕前端。

2.8. Feed drives 进给驱动

Preloaded double pinion gears will be used as feed drives for X – axis. The Y- and Z-axis are driven by ball screws and preloaded nuts. All used parts like gears, shafts, bearings etc. are identical as far as possible for all gear boxes.

预加载双齿轮用于 X轴的进给驱动。Y轴和Z轴采用滚珠丝杠和预加载螺母方式驱动。所有齿轮箱采用的零件，如大齿轮、轴、轴承等，均完全相同。

All bearings and gears boxes are continuously lubricated. The oil circuit is connected to a coolant system. The feed of the C-axis works with an inbuilt motor and gear box.

所有轴承和齿轮箱均连续润滑。循环油路与冷却系统相连接。C轴的进给配有内置式电机和齿轮箱。

2.9. Guiding system

导轨系统

All guiding systems (excepting the C-axis) are hydrostatic, that means backlash free preloaded and absolutely free of wear.

所有导轨系统（C轴除外）均为静压的，这意味着没有预加载间隙且绝对没有磨损。

On these guiding rails hydrostatic guiding slides are placed, which are bolted with the machine units - column slide headstock slide.

经精密磨削的每段导轨精确排列并螺紧在相应的机架上。在这些导轨上，安置了全封闭的静压滑块，它们被螺紧到机器的部件上 ----- 比如立柱滑座、主轴箱滑座等。

The number and location of these hydrostatic guiding slides are oriented on the actual load distribution. The oil reservoirs for hydrostatic and feed gears are located in the slides, so no oil has to flows back via machine parts into a central power pack and had to supplied via cable chains to the consuming points. A separate oil cooler is located for each saddle. It is controlled by the ambient temperatures and the pocket pressure.

这些静压导向块的数量和位置决定于实际的载荷分布。滑块上设有静压油孔和进给齿轮，所以不会有静压油通过机器零件流进集中动力单元中，而是通过链条上的油管把静压油供应到需要的位置上。在每个滑板上有一个独立的油冷器，它由环境温度和油腔压力来控制。

The movement of ram (Z-axis) is also hydrostatically guided. The hydrostatic bearings are located at the front and rear end of the headstock slide as well as in the middle section, to minimize bending and for anti-vibration effects.

滑枕的移动（Z轴）也是静压导向。静压轴承安置于主轴箱滑座的前部、后部和中间部位，以使弯曲力最小并起抗震作用。

2.10. Boring and milling heads

镗铣头

The basic principle of the machine is based on the master-head version of the ram. That means adequate drilling or milling units are used for the different machining operations.

设备的基本原理是基于滑枕的Master-接头（万用连接头）原理。这意味着可以采用各种钻头或铣头单元来达到不同的加工目的。

External and internal coolant supply as well as automatic tool clamping are provided for all attachments.

所有的附件镗铣头均配备了内、外冷却液供给系统以及刀具自动卡紧系统。

Depending of the selected attachment the spindle speed is increased by proportional reduced torque or contrary.

根据不同的镗铣头，主轴速度将随着扭矩的减小而成比例地提高，或者主轴速度将随着扭矩的增大而成比例地降低。

The advantage of this solution is the adapting possibility of the spindle bearing to the required technological demand, e.g. separate drilling or milling spindle bearings. Furthermore only that bearing system is in use, which is needed for the concerning technology.

这种工艺方案的好处在于，能使主轴轴承适应于各种加工工艺目的，例如，单独的钻或铣削主轴轴承。而且，仅有这种轴承系统在使用中，相关的加工工艺均需要它。

The technical data for possible attachments are described under the item „Extensions to the basic machine“.

相关附件头的技术数据将在下面的“主机之外部件”中描述。

2.11. Compensation systems

补偿系统

Several compensation systems are provided in the machine for optimizing of the axes performance and improving the geometrical accuracy:

本设备配备了若干套补偿系统，以提高各轴性能并改进几何精度。

- Due to the own weight the ram deflects during extension. This deflection is

increased by different weight of the attachments.

Therefore there is a compensation system at the headstock.

因自身重量问题，滑枕伸出时会有偏斜。不同重量的附件铣头还会加大这个偏斜量。因此，在主轴箱中有一个补偿系统。

Depending of the used attachment and the Z-travel, the deflection is

compensated by swivelling the headstock. With this compensation, the angular

accuracy of the attachment mounting face to the Y-axis is kept within tolerances.

For this, a gantry axis design in Y, with 2 identical drive systems and 2 scales, is

utilized.

根据所采用的附件头和Z轴行程情况，采用转动主轴箱的方法来补偿滑枕的偏斜量。有了这个补偿，附件头安装面相对于Y轴的角度精度将可以保持在规定公差

范围之内。为此，Y轴的方向上采用了带有两个同样的驱动系统和光栅尺的龙门

轴设计形式。

- During ram extension, the spindle center will thus always be kept on the

programmed level by an electronic compensation system. The Y-axis is corrected

for ram droop, depending on the Z-axis position and heads clamped.

因此，在滑枕伸出时，电子补偿系统总是将主轴中心保持在程序设定的水平上。

根据Z轴的具体位置及其卡紧的镗头，Y轴矫正了滑枕的下垂。

2.12. Operating platform

操作平台

The operating platform is located in front of the headstock and can be elevated independent of it. The whole operating tableau is swivelably mounted on the platform. There are walls with safety glass at the machining side.

操作平台安置于主轴箱的前面，并能独立于主轴箱进行升降。整个操作柜安置在这个平台之上并可转动。机器的侧面有安全玻璃墙。

2.13. Electrical equipment

电气设备

The electrical equipment includes the switch cabinets, with all necessary components which are needed for described functions, as well as the complete installation at the machine itself and the connecting wires between switch cabinets and machine. For CNC-control system Sinumerik 840 D is used.

电气设备包括装有满足上述功能所需的所有元器件的开关柜、以及开关柜在机器上的安置和开关柜 / 机器之间的连线等。数控系统采用的是西门子840D。

The CNC-control is equipment with all necessary options. Additional NC-function exceeding the described scope of function must be discussed especially.

数控系统包含了所有必要的选项。上述功能范围之外的其他数控选项须另作商讨。

There is built an operating hour counter in the switch cabinet.

在开关柜内装有一个记录设备运行时间的计时器。

Siemens CNC-control SINUMERIK 840 D 西门子840D数控系统

The volume of the control contains all the options and functions as necessary for the machine configuration.

数控系统的功能包含有机床配置所需的所有选项功能和基本功能

This includes the design for:

这些功能包括：

· required number of axes and spindles

所需的进给轴和主轴

· layout of the PLC controller, its memory and the input/output configuration

PLC 控制器配置，以及内存和输入/输出配置

The control is a multi processor control for the functions of:

数控系统采用多处理器结构，有如下功能：

· Communication / Operating / Data transfer

通讯/操作/数据传输

· CNC functions

数控功能

· PLC functions with STEP 7 programming language

PLC功能和STEP7 编程语言

Hardware components:

硬件组件

· machine operator panel (protection class IP 54)

机床操作面板（保护等级IP54）

· slim line operator panel OP 010, 19 ″ wide

薄型操作面板OP 010，19” 宽

· 10.4 ″ TFT color display

10.4” TFT 彩色显示屏

· 19 ″ machine control panel

19” 机床控制面板

· machine specific controls

机床专用控制器

· control modules inside the cabinet

电器柜内的控制模块

· digital motor drives, type SIMODRIVE 611

全数字电机驱动器SIMODRIVE 611

· NCU building bloc with CNC, PLC and Communication tasks

NCU控制器和CNC，PLC和通讯控制器

· SIMATIC S7 – peripheral module

SIMATIC S7辅助模块

CNC Functions:

数控功能

· Displays:显示

· CNC display windows

数控显示窗口

· machine operation windows

设备操作窗口

· machine control panel and push buttons with LED

机床控制面板和带LED的按扭

· Operating: 操作

· separation into operating areas

分离操作区域

· operator assistance with 8 horizontal and 8 vertical soft-keys

有助于操作的8个水平及8个垂直软键

· comfortable edit functions with integrated text editor

方便的编辑功能并集成有文本编辑器

· graphic display and operating sequence

图形显示和操作程序

- can be configured to machine specific operation sequences

可配备特殊的机床操作程序

- supply of freely programmable cycles

提供自由编程循环

- Support for part program input and edit

支持零件程序输入和编辑

- support for machine start up

支持机床启动

· CNC-Programming:

数控编程

· user-friendly programming language editor to DIN 66025

用户友好的程序语言编辑器符合DIN 66025标准

· comprehensive range of high-level language elements

具有高级语言编程特色

· part program management (program name up to 23 alphanumeric characters)

零件程序管理（程序名字最多达23个字节）

· 7 subroutine levels and 4 interrupt levels

支持7级子程序和4 级中断

· CNC Part program memory:

数控零件编程存储

· 256 kb extendable to 1.5 MB maximum

256K，最大可扩展至1.5 M

· Data communication:

数据通讯

· serial data interface RS 232C (V24); TTY (20 mA)

串行数据接口RS 232C (V24); TTY (20 mA)

· data input and output via CNC soft-keys and buttons

使用数控软键和按扭进行数据输入输出

- main programs and sub-routines

主程序和子程序

- tools offsets

刀具偏置

- zero offsets

零点偏置

- R-parameter

R – 参数

- machine data

机床数据

- setting data

设定数据

2.14. Painting

涂漆

Painting is performed in structural varnish – PUR as per RAL-standard to be choosen by the customer

依据德国 RAL标准并由用户选定，机器涂装 PUR 结构面漆。

3.	Documentation 技术文件

The technical documentation belong to the scope of supply.

技术文件为供货范围的一部分。

It includes following contracts:

包括如下内容：

- Foundation connection layout

地基布置图

- Instruction for assembling the machine

设备安装指导

- Operating manual

操作手册

- Maintenance manual of

维修手册

· Mechanics 机械部分

· Electrics 电气部分

· Hydraulics 液压部分

- Programming instructions 编程指导

- Circuit diagrams schedule of 接线图包括

· Electrics 电气部分

· Hydraulics 液压部分

· Pneumatics 气动部分

4.	Acceptance of the machine 设备验收

4.1. Pre-acceptance

预验收

The pre-acceptance test takes place in the assembling shop of the SCHIESS AG, about 4 weeks before the contractual delivery time.

在合同规定的发货时间前约四星期，SCHIESS将邀请用户人员前往德国工厂组装车间对机床进行预验收。

The SCHIESS AG informs the customer in time about the date of pre-acceptance in order to grant his participation. The pre-acceptance test includes following parts:

希斯公司将及时把预验收的时间通知用户，以便用户按时参与。预验收检测将包括如下内容：

· machine geometry

机器几何精度

· machine functions

设备功能

· completeness of scope of supply

供货范围完整性

· machining test (similar NAS-component)

切削试验（类似于那氏试验）

· power test (rough milling, as far as possible due to assembling station)

强力切削试验（粗铣，根据现场临时安装的条件进行）

4.2. Final acceptance

最终验收

The final acceptance test takes places in customers workshop immediately after installation and commissioning. The scope of final acceptance will be the same as described under 4.1, how ever without restrictions regarding power test (rough milling)

最终验收在安装调试工作完成后立即在用户工厂进行。最终验收内容与4.1条款描述的

内容相同，但不再对强力切削试验（粗铣）作限制。

After successful acceptance tests, both sides sign an acceptance test protocol and the time of warranty starts.

验收测试完成之后，双方签署最终验收协议并以此作为质保期的开始。

5.	Training of buyer’s staff 用户人员培训

The machine price includes following training for 4 people for three weeks in plant of the SCHIESS AG:

设备的报价中已包括了用户四人三周在希斯公司进行的下列培训内容：

- mechanic/hydraulic 机械 / 液压

- electric/electronic 电气 / 电子

- programming (machine specific) 编程（针对本机）

and in customers plant during the installation / commissioning:

在用户工厂安装/调试时（的培训内容）：

- machine operating/introducing of the operating personnel

5 days.

对操作人员进行的机器操作/介绍 五天

The number of participants can be determined by the customer, however travel, boarding and lodging costs have to be borne by the customer.

用户可自行决定受训人员的数量，不过，交通、食宿等费用由用户自理。

6.	Installation and commissioning 设备安装和调试

According to the assembling conditions of the SCHIESS AG the specialists will be sent for about 80 days for installation and commissioning against charging.

根据希斯公司的装配情况，希斯公司的工程师将被派往用户现场进行大约70天的安装调试工作。

In order to guarantee a continuously run of installation the fixators and anchor bolts (not included in the scope of delivery) have to be set and grouted in advance.

为了保证安装工作的连续进行，地脚螺栓等连接件（不在供货范围内）必须提前安置和灌筑进地基。

Afterwards the foundation ground should be covered by a waterproofed paint.

随后地基需要涂刷防水油漆。

If the installation time is delayed due to reasons not caused by the manufacturer so these costs will be charged separately.

如果由于供应商之外的原因造成安装工作延误，则产生的额外费用需要另行收取。

Foundation covers and chip chutes which do nor form an integrated part of the machine must be provided by the end user.

地基盖板和排屑槽这些不直接属于机器的部件由用户自己提供。

8.5. Warranty

质量保证

The time of warranty is 12 months from the date of handing over/taking over, however maximal 15 months from the date of delivery if commissioning is delayed due to reasons beyond the seller’s control.

设备的质保期为最终验收后12个月，但如果由于希斯公司之外的原因使调试工作延误，则质保期不超过交货后15个月。

This warranty excludes damages by corrosion, outside influences or improper operation.

保修不包括因侵蚀、外部影响和不当操作造成的损坏。